Small Scale Mokume Gane

Course Description

About this course

Mokume-gane, or wood grain metal, is a traditional Japanese technique in which two or more different metals are cleaned, alternately stacked, clamped and heated to a high temperature. The result is the fusing of all layers into a solid block of metal, or billet. The billet can be made into patterned sheet metal by repeatedly carving through layers and reducing the thickness. Ring stock can be made by removing a section, twisting, and carving to produce an organic pattern. The name literally means "wood pattern metal" which describes the organic shapes different layers of metal create when formed into decorative sheet.

Through a series of demonstrations and hands-on practice, participants will learn a low tech, low cost, and efficient method for making Mokume Gane. Techniques demonstrated include fusion & diffusion bonding, seamless ring fabrication, Mokume Gane patterning, as well as various metalsmithing and jewelry techniques (including sawing, forging, and soldering) pertinent to the process.

The workshop begins with each student producing a 16 layer billet with copper and sterling silver. The metal will be fired in refractory kiln brick furnaces with soldering torches as the heat source, which is easy to recreate in home studios!

Over the course of the weekend, participants will move on to fabricate a seamless Mokume Gane forged band ring. Leftover material will be made into patterned sheet metal that can be incorporated into future work. The goal is to thoroughly understand the process for creating Mokume Gane and gain new fluency with the material under the guidance of an experienced teacher and artist.

If you'd like to see more of Eric's work, please visit his website ericburrisjewelry.com

Meet the Instructor

Eric Burris

"I construct sculptural jewelry, influenced by nature, architecture, travel, and the materials themselves. I combine wood with Mokume Gane; they complement each other visually, but contrast in terms of natural vs. man-made. Maps are incorporated to offer visual clues and add color.

Mokume Gane, a technique born out of Japanese metalsmithing translates into English as "wood eye metal." It is a time consuming process where two or more different metals are alternatively stacked, clamped and heated to high temperature. The result is the lamination of all layers into a solid mass of metal, or billet. The billet is then prepared for patterning by forging to half its original thickness. The pattern is started by carving through layers and forging the billet even thinner, or by bumping the surface and grinding through the first several layers. In both cases a very organic wood grain pattern develops. The billet is now usable as sheet metal which can be formed, forged, and soldered.

Currently I live in Silver Spring, MD with my partner Gretchen and our dogs Lita and Sligo. I have a small but well-equipped studio where I am able to make my own raw materials. I participate in regional and national fine craft shows and festivals. I have also been an educator for several years, teaching at the college level and conducting workshops on the Mokume Gane technique."

Materials & Tools 

There is a required materials fee of $30 which includes tools needed for the process. There are two optional add-ons to the kit listed below. If you have questions or would like assistance, please contact us by email ( ) or phone (781-891-3854).

Required Kit #1 $30 (Required but doesn't include metal, student provides their own)

  • steel torque plates
  • hardware (nuts and bolts)
  • cleaning pads
  • simple green & pumice

Optional Add-ons to Required Kit #1

Add on #2 Additional $60. Students are required to have metal to make billets, but can bring their own if they wish. It needs to be blemish free, no scratches or pits and should be dead soft. This add-on includes metal cut up and ready to go for one mokume gane billet.

  • 18 gauge sterling silver 1" x 1" (8)
  • 18 gauge copper 1" x 1" (8)

Add on #3 For an additional $45, this add-on includes a "mini furnace" (used to fire the billets) and a cleaning jig (which makes cleaning the metal much easier and faster). Students are not required to purchase these items because they will be available to use at class. You would get them if you want to keep them after the workshop. Eric custom makes both items and can provide instructions on making your own upon request.

  • Mini furnace
  • Cleaning jig
Students should bring 

Metalwerx has hand tools available for use during class, but students may have to share. Please bring the following if you have them.

  • #1/0 and #4 saw blades
  • Any flex shaft burs you already have for patterning sheet
  • basic hand tools(saw, files, sand paper, scribe, ruler). You are welcome to bring your favorite things that you commonly use and would like to have on hand at class.
  • closed toed shoes
  • leather work gloves
  • safety glasses & ear protection, but we definitely have some to borrow.

Tuition

$495.00

Materials Cost

TBD

Instructor

Eric Burris

Dates

October 10 -12, 2015

Time

9:00 AM -5:00 PM

Length

3 days

Level 
Basic and above
Location 
Metalwerx
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